Optimize your quality control
Control and improve batch quality according to ISO standards (ISO 2859, ISO 3951 or others) with Ellistat's incoming quality control software (IQC).
Request an IQC demo
Reduce the number of batch checks
Automate your incoming quality control with Ellistat's IQC (Incoming Quality Control) module. This incoming inspection software enables you to accept or reject a batch of parts presented by an internal or external supplier. It is also referred to as incoming inspection or sampling inspection, as well as final or release inspection.
Out of the question to check everything! That's why we take a sample and use ISO standards (ISO 2859, ISO 3951 or other) to guarantee an acceptable level of quality, depending on batch size, control level and AQL.
Competitive advantages
Connect to measuring equipment
Automatically import measurement data into Ellistat regardless of communication protocol (USB, Bluetooth, RS232, .txt files, etc.) to avoid any manual input errors.
Use progressive sampling plans
To minimize the number of parts to be checked while guaranteeing the same quality level.
Manage by feature type
To better monitor supplier quality.
How does quality control software work?
A plug & play solution: connect your measuring equipment directly to Ellistat's IQC software, and whatever the connection mode (Bluetooth, USB, RS232, CMM...), automatically record all your quality measurements.
Define upstream lot acceptance criteria (sampling plan, type of inspection, etc.) and draw up a list of suppliers.Based on the history of controls carried out on the batch, the IQC module will determine whether the number of batch controls should be reduced or increased. This is known as dynamization.We've thought of everything to make your life easier!
Read moreDefine upstream lot acceptance criteria (sampling plan, type of inspection, etc.) and draw up a list of suppliers.Based on the history of controls carried out on the batch, the IQC module will determine whether the number of batch controls should be reduced or increased. This is known as dynamization.We've thought of everything to make your life easier!
Competitive features
Manage batch control
- Defining and managing ranges by context
- Range versioning
- Mass updates from multi-level models
Dynamic inspection control (normal, reduced, enhanced)
- Configure dynamic control levels according to previous results.
- Automated switching between control levels (normal/reduced/reinforced) based on results.
- Tracking and history of control level changes.
Sampling plans
- Create and manage sampling plans in compliance with ISO 2859 and ISO 3951 standards, with the option of customization.
- Define sample sizes and acceptance/rejection criteria.
- Customize sampling plans according to product and supplier specifications.
Progressive sampling plans
- Implement progressive sampling plans with adjustment of batch control frequencies based on results.
Manage ISO 2859 and ISO 3951 standards
- Full compliance with ISO 2859 (sampling plan for inspection by attribute) and ISO 3951 (sampling plan for inspection by variable).
- Automatic updating of standards and associated methodologies
Traceability and data recording
- Batch control data are recorded and saved with sample traceability.
- History of controls and decisions taken, secure access and management of user rights to view and/or modify data.
Inspection reports
- Generate detailed, customizable batch control reports.
- Integrated statistical data, graphs and results tables.
Integration with existing systems
- Accessible on Premise / on Cloud, full web technology
- API for integration with MES, ERP and other production management systems
- Import and export data via CSV files, etc.
Intuitive user interface
- Customizable dashboards
- Clear, intuitive view of control data
- Accessibility via various devices (PCs, tablets, smartphones)
Our IQC methodology: as-needed support!
1. Diagnosis: First of all, before implementing the IQC module, it's essential to understand the production process as a whole.
2. Creating standards on a range: Parameterize incoming inspection software and train administrators how to use Ellistat's IQC module.
3. Data transfer: Automate the import of customer data into Ellistat.
4. User training: Recap the basic concepts of sampling plans and batch control.
5. Going into production: Set up production-floor routines.
